Our Main Services
Mechanical Design
Our mechanical engineering team transforms your concept into a tangible, high-performance product. We specialize in designing everything from intricate plastic enclosures for injection molding to robust sheet metal parts and complex mechanisms. We build compliance directly into the design, ensuring your product meets the rigorous standards of its intended market, whether for medical devices or consumer products. Our core focus on Design for Manufacturing (DFM) guarantees every component is engineered for flawless assembly and cost-effective, high-volume production.
Electrical Design
Our electrical engineering team designs the intelligent core of your product. Whether your device requires a simple circuit or a complex multi-layer PCB with advanced microcontrollers, we deliver robust and cost-efficient electronic solutions. We expertly integrate a wide array of components—including sensors, wireless modules, and high-definition displays—to achieve seamless performance. Crucially, we engineer for regulatory compliance from the start, ensuring your product meets the necessary standards for its market, from FCC and CE to stringent medical device regulations. The result is a reliable, production-ready electronic system built to perform flawlessly.
Software Design
Software is the intelligence that brings your hardware to life. Our approach is rooted in the deep integration of software and hardware, ensuring the code and its physical components operate as one seamless system. We develop custom solutions for a range of demanding applications, from embedded firmware for IoT devices and robotics to intuitive mobile apps (iOS & Android). By focusing on clean architecture and exceptional user experience (UX), we build software that is powerful, secure, and reliable, adhering to the quality and safety standards your market demands.
Testing & Validation
To guarantee market success, a product must be proven reliable. Our testing and validation is a continuous process, integrated throughout development, from individual components to full system assemblies. We proactively identify potential failure points, verifying performance against both design specifications and critical regulatory standards. This rigorous approach de-risks your project, ensuring every unit that comes off the production line is robust, reliable, and performs flawlessly for your customers.
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Advanced Analysis & Simulation Services
Reverse Engineering & Design Optimization
We go beyond simple replication. Our team leverages advanced 3D scanning and CAD modeling to reverse engineer existing parts, molds, or assemblies with micron-level precision. Whether you need to replace a discontinued OEM component
or upgrade a legacy design, we analyze the original geometry to enhance functionality, improve manufacturability, and modernize materials.
- Services: 3D Scanning to CAD, Legacy Part Recreation, Design for Additive Manufacturing (DFAM), and OEM Design Upgrades.
Finite Element Analysis (FEA) & Structural Simulation
Leveraging our team of certified engineers, we mathematically predict how your parts and assemblies will behave under real-world conditions. We help you visualize stress, deformation, and potential failure points to ensure your design
meets rigorous safety standards (including FDA/EUMDR requirements).
- Static & Dynamic Analysis: Structural stress, vibration, and buckling analysis.
- Advanced Durability: Fatigue life prediction, fracture modeling, and damage tolerance.
- Impact & Safety: Drop testing, crash simulation, and hyper-elastic (rubber) material behavior.
- Specialized Applications: Pressure vessel analysis, composite materials, and complex contact problems.
Plastic Injection Molding Simulation
Injection molding is a complex process where slight variations can lead to costly rework. We use advanced plastics simulation software to visualize the flow, cooling, and solidification of melted resin inside the mold. This allows
us to predict manufacturing defects and optimize gate locations before steel is cut.
- Process Simulation: Fill, Pack, Cooling, and Warp analysis.
- Defect Prediction: Identify air traps, weld lines, and sink marks.
- Coupled Analysis: Export fiber orientation and residual stress data to FEA for accurate structural testing of the final molded part.
Forensic Engineering & Special Projects
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Multibody Dynamics & Motion Analysis
We utilize multibody dynamics to simulate the full range of motion for your assembly, incorporating real-world physics such as friction, gravity, dampers, and spring forces. This powerful tool allows us to size motors correctly and
verify mechanical envelopes without building expensive test rigs.
- Motor & Actuator Sizing: Calculate required torque, linear forces, and power consumption.
- Stability Validation: Complete topple tests, center of mass tracking, and stability verification.
- Load Derivation: Determine reaction forces and contact loads for input into FEA.
- Movement Envelopes: Trace trajectories and visualize interference in moving mechanisms.